At an open residence event held at Bioflex’s facilities in Mexico, Reifenhäuser Blown Film showcased for the first time inside the Americas one amongst its latest technological developments — EVO Fusion. This line objectives to reshape the panorama of film processing with additional sustainable and surroundings pleasant manufacturing methods.
Jose Lozano, Bioflex Widespread Director, and Ulrich Reifenhäuser, Reifenhäuser Group regular director. Provide: PT
Reifenhäuser says EVO Fusion know-how is about to shift paradigms inside the enterprise. Traditionally, utilizing postconsumer recycled provides (PCR) in film manufacturing has confronted challenges on account of top of the range inconsistencies. PCR prime quality can fluctuate significantly between batches due to the heterogeneous combination of plastic kinds and the mounted presence of impurities.
Notes Dr. -Ing. Christoph Lettowsky, technical supervisor of Reifenhäuser’s Blown Film Unit: “The first batch is also good, nonetheless the second or third will not be.” These inconsistencies have historically led to processing difficulties and final merchandise that will not look at to those created from virgin provides.
EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing floor waste much like barrier films with printing and lamination.
Nonetheless, EVO Fusion addresses these challenges by reducing dependency on supplies prime quality. It permits surroundings pleasant use of PCR, even from low-quality plastics derived from postconsumer waste, integrating them immediately into the manufacturing course of with out pelletization. This performance not solely broadens the fluctuate of functions however moreover reduces vitality costs by as a lot as 40%, significantly enhancing every the monetary and environmental attraction of using recycled provides.
In addition to, the EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing floor waste much like barrier films with printing and lamination. These provides could also be fed immediately into the shredder, reduce into small objects or fluff, and added on to the EVO Fusion twin-screw extruder. The facility in order so as to add these wastes immediately into the extruder with out prior pelletization streamlines the strategy and extra reduces the environmental footprint.
By facilitating utilizing recycled provides in high-quality film manufacturing with out typical worth and vitality obstacles, these utilized sciences make adopting sustainable practices every potential and worthwhile for film producers.
Reifenhäuser’s twin-screw know-how is claimed to boost mixing and degassing to remove impurities and undesirable components, thereby enhancing film prime quality.
Moreover it’s value noting that as sustainability reshapes market expectations, there’s rising acceptance of recycled films. What was as quickly as deemed undesirable on account of aesthetic issues is now becoming a trademark of environmental dedication. Every producers and buyers increasingly definitely worth the “recycled look,” which visibly communicates a dedication to environmental stewardship.
In accordance with Ulrich Reifenhäuser, director of Reifenhäuser Group, the plastics and recycling industries will shortly change into one interconnected sector. The market urgently should facilitate the blending of recycled provides all through all processes and markets. EVO Fusion stands out as a know-how that objectives precisely on this path.
Bioflex in Mexico: A First for the Americas
Bioflex, a flexible packaging producer based in Leon, Guanajuato, is a pioneer in implementing this know-how inside the Americas. All through the Open Dwelling, the company demonstrated the EVO Fusion extrusion know-how for processing PIR immediately in fluff form, with out pelletization. Sooner than having the EVO Fusion, these provides have been used to manufacture pallets, trash bins and plastic containers. Now, this extrusion and conversion course of waste is used to produce high-quality polyethylene (PE) film with recycled content material materials.
With this know-how developed by Reifenhäuser, Bioflex positions itself as a trailblazer inside the Americas by immediately integrating recycled supplies into film manufacturing for diverse industries and merchandise. This course of not solely redefines utilizing recycled belongings however moreover drives a shift in direction of a spherical financial system, promoting the reintegration of provides into their distinctive price chain.
“This know-how not solely symbolizes innovation for Bioflex however moreover items the course for a additional accountable and acutely conscious enterprise model.”
Michelle Voss Díaz explains the benefits obtained given that arrange of EVO Fusion Line.
Michelle Voss Díaz, sustainability director at Bioflex, described the transition to this know-how as a journey of discovery and regular learning. “Introducing an trendy technique to utilizing recycled provides required operational adjustments and a mindset shift. Nonetheless, resulting from preliminary trials with prospects and technical help from Reifenhäuser Blown Film, the transition has been clear and promising,” she notes. This adaptation was not solely technical however moreover cultural contained in the agency, underscoring an actual dedication to sustainability the least bit operational ranges.
Furthermore, the market’s reception of merchandise manufactured with EVO Fusion has been significantly constructive. “Purchasers who’ve examined films produced with EVO Fusion not solely reward the technical prime quality of the product however moreover definitely worth the extra benefit of incorporating recycled provides into its composition,” Voss Díaz says. “This steadiness between efficiency and sustainability has generated perception and reaffirms Bioflex’s imaginative and prescient that it is attainable to produce accountable choices with out compromising effectivity. This preliminary success serves as important validation for Bioflex and conjures up continued progress in direction of a spherical financial system.”